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Hinges for Heavy Doors: What Carries 100kg, 150kg and 200kg

Updated 2026-11-08 · RAYEN 雷茵

R-CC200 Concealed Hinge

What should you measure?

  • Door weight in kg, with cladding, glass and hardware. Weigh one door if you can.
  • Height and width.
  • Thickness at the hinge edge.
  • How often it opens, and whether a closer pulls on it.
  • Frame material, because it has to carry the hinge screws.

Which hinges carry a printed load?

Three kinds do, and each counts the hinges differently. Read the count before you compare figures.

  • Concealed hinges are rated on two hinges. R-CC200 carries 200kg on a pair, not on each.
  • The RY8001–RY8004 hydraulic hinges are rated per set. RY8001 carries 60kg on two hydraulic, 80kg on two hydraulic and one plain leaf, and 90kg on three hydraulic.
  • The EDA hydraulic hinges are rated on three: EDA-20 carries 80kg on three hinges.

Concealed hinges: 100kg and up

ModelMaximum load capacity (2 hinges)SizeMinimum door thicknessMaximum door width
R-CS3030kg16x70mm20mm500mm
R-CS4040kg19x95mm25mm900mm
R-CS40X40kg19x95mm25mm900mm
R-CS6060kg25x117mm33mm900mm
R-CS8080kg28x117mm36mm1000mm
R-CS80X80kg28x117mm36mm1000mm
RY8080kg29x113mm38mm1000mm
RY80J80kg30x160mm40mm1000mm
R-CS100100kg34x137mm44mm1000mm
RY100100kg25x138mm33mm1000mm
RY150100kg25x150mm33mm1000mm
R-CS110110kg35x140mm45mm1000mm
R-CS110X110kg35x140mm45mm1000mm
R-CC120J120kg30x160mm40mm1000mm
R-CF120120kg30x160mm40mm1000mm
RY120120kg30x160mm40mm1000mm
RY140120kg30x140mm40mm1000mm
RY177120kg28x177mm38mm1000mm
R-CC200200kg32x240mm45mm1000mm
R-CC200J200kg35x235mm48mm1000mm
R-CC300200kg51x230mm62mm1000mm
21 models. Figures are read from each model's spec table.

At 100kg you can choose R-CS100, RY100 or RY150. At 120kg you can choose R-CC120J, R-CF120, RY120, RY140 or RY177. At 200kg the door must be thick: 45mm for R-CC200, 48mm for R-CC200J and 62mm for R-CC300. All of these stop at a door width of 1000mm. The EDA series reaches 200kg with EDA-40, 240mm long in 304 stainless, with no minimum door thickness printed.

Where is the number of hinges stated?

Only on RY8005 and RY8006 is the count tied to door size. Both read the same:

ModelMaximum door weightMaximum door height and width
RY80052 hydraulic 55kg or less / 3 hydraulic 75kg or less1 plain barrel + 1 hydraulic: height 2000mm or less, width 800mm or less; 2 hydraulic: height 2200mm or less, width 900mm or less; 3 hydraulic: height 2400mm or less, width 1200mm or less
RY80062 hydraulic 75kg or less / 3 hydraulic 100kg or less1 plain barrel + 1 hydraulic: height 2000mm or less, width 800mm or less; 2 hydraulic: height 2200mm or less, width 900mm or less; 3 hydraulic: height 2400mm or less, width 1200mm or less
2 models. Figures are read from each model's spec table.
  • One plain barrel and one hydraulic: door up to 2000mm high and 800mm wide.
  • Two hydraulic: up to 2200mm high and 900mm wide.
  • Three hydraulic: up to 2400mm high and 1200mm wide.

RY8006 carries 75kg on two and 100kg on three. RY8005 carries 55kg on two and 75kg on three. For other hinges no count is printed. Do not add a share per hinge yourself. Send us the door, and we confirm it.

What about ball bearing hinges?

No load is printed for them. What the range does show is how the hinges grow: a bigger leaf, a thicker leaf, a larger knuckle and more bearings.

ModelKnuckle diameterLeaf sizeThicknessBearings
4x3x3.0-0BBØ10mm100 × 70mm3mm0 × ball bearing
3x2.5x2.5-2BBØ12.2mm76.2 × 63.5mm2.5mm2 × ball bearing
3x3x2.5-2BB RoundedØ12.2mm76.2 × 76.2mm2.5mm2 × ball bearing
4x3x2.5-1BBØ12.2mm101.6 × 76.2mm2.5mm1 × ball bearing
4x3x2.5-2BB Centre PivotØ12.2mm100 × 75mm2.5mm2 × ball bearing
4x3x2.5-2BB Offset PivotØ12.2mm100 × 73mm2.5mm2 × ball bearing
4x3x2.5-4BBØ12.2mm101.6 × 76.2mm2.5mm4 × ball bearing
5x3x2.5-2BB Offset PivotØ12.2mm125 × 78mm2.5mm2 × ball bearing
110x55x2.5-1BBØ12.2mm110 × 55mm2.5mm1 × ball bearing
140x55x2.5-1BBØ12.2mm140 × 55mm2.5mm1 × ball bearing
4x3.5x4.0-2DDØ14mm101.6 × 89mm4mm2 × copper gasket
4x3x3.0-2DDØ14mm101.6 × 76.2mm3mm2 × copper gasket
5x3.5x3.5-1BBØ14mm—3.5mm1 × ball bearing
5x3.5x4.0-2DDØ14mm127 × 89mm4mm2 × copper gasket
5x3x3.0-2DDØ14mm127 × 76.2mm3mm2 × copper gasket
5x3x4.0-4BBØ14mm127 × 76.2mm4mm4 × ball bearing
4.5x4x3.0-2BB USØ14.2mm114.3 × 101.6mm3mm2 × ball bearing
4x3.5x3.0-2BB USØ14.2mm101.6 × 89mm3mm2 × ball bearing
4x3.5x3.0-4BBØ14.2mm (stainless) / Ø14mm (brass)101.6 × 89mm3mm4 × ball bearing
4x3.5x3.0-4BB USØ14.2mm101.6 × 89mm3mm4 × ball bearing
4x3x3.0-0BB Welded KnuckleØ14.2mm101.6 × 76.2mm3mm0 × ball bearing
4x3x3.0-2BB Offset PivotØ14.2mm100 × 75mm3mm2 × ball bearing
4x3x3.0-2BB RoundedØ14.2mm101.6 × 76.2mm3mm2 × ball bearing
4x3x3.0-2BB USØ14.2mm101.6 × 76.2mm3mm2 × ball bearing
4x3x3.0-4BBØ14.2mm (stainless) / Ø12mm (brass)101.6 × 76.2mm (stainless) / 100 × 75mm (brass)3mm4 × ball bearing
4x3x3.0-4BB RoundedØ14.2mm (stainless) / Ø12.7mm (brass)101.6 × 76.2mm3mm4 × ball bearing
4x3x3.0-4BB USØ14.2mm101.6 × 76.2mm3mm4 × ball bearing
4x4x3.0-2BB USØ14.2mm101.6 × 101.6mm3mm2 × ball bearing
4x4x3.0-4BBØ14.2mm (stainless) / Ø14mm (brass)101.6 × 101.6mm3mm4 × ball bearing
4x4x3.0-4BB Double Security StudØ14.2mm101.6 × 101.6mm3mm4 × ball bearing
4x4x3.0-4BB USØ14.2mm101.6 × 101.6mm3mm4 × ball bearing
5x3.5x3.0-2BB Offset PivotØ14.2mm125 × 82mm3mm2 × ball bearing
5x3.5x3.0-4BBØ14.2mm (stainless) / Ø14mm (brass)127 × 89mm3mm4 × ball bearing
5x3x3.0-4BBØ14.2mm (stainless) / Ø12mm (brass)127 × 76.2mm (stainless) / 125 × 75mm (brass)3mm4 × ball bearing
5x3x3.0-4BB RoundedØ14.2mm127 × 76.2mm3mm4 × ball bearing
5x4x3.0-4BBØ14.2mm (stainless) / Ø14mm (brass)127 × 101.6mm3mm4 × ball bearing
5x4x3.0-4BB Double Security StudØ14.2mm127 × 101.6mm3mm4 × ball bearing
6x3.5x3.0-4BBØ14.2mm (stainless) / Ø14mm (brass)152.4 × 89mm3mm4 × ball bearing
4x3x3.3-2BBØ14.6mm100 × 79mm3.3mm2 × ball bearing
4.5x4.5x3.5-2BB USØ15.2mm114.3 × 114.3mm3.5mm2 × ball bearing
4.5x4x3.5-2BB USØ15.2mm114.3 × 101.6mm3.5mm2 × ball bearing
8x4x3.5-4BB Single Security StudØ16mm203.2 × 101.6mm3.5mm4 × ball bearing
100x75x3.0-0BB PullØ16mm100 × 75mm3mm0 × ball bearing
6x4x3.5-4BBØ16.2mm152.4 × 101.6mm3.5mm4 × ball bearing
6x4x3.5-4BB Single Security StudØ16.2mm152.4 × 101.6mm3.5mm4 × ball bearing
8x4x3.5-6BBØ16.2mm203.2 × 101.6mm3.5mm6 × ball bearing
100x89x3.0-1BBØ16.2mm100 × 89mm3mm1 × ball bearing
47 models. Figures are read from each model's spec table.

Sorted by knuckle, the largest hinges gather at the end. 6x4x3.5-4BB is 152.4 × 101.6mm, 3.5mm, Ø16.2mm with four bearings. 8x4x3.5-6BB is 203.2 × 101.6mm, 3.5mm, Ø16.2mm with six. 4.5x4.5x3.5-2BB US pairs a 3.5mm leaf with a Ø15.2mm knuckle. On a heavy door, start from these and from four bearings or more. The ball bearing guide explains why the bearing count alone is not a rating.

When should you stop using hinges?

Past 200kg, or past 1000mm wide on a concealed hinge, look at floor springs. They carry the door from below. RAYEN's run from 50kg to 600kg, and some reach ≤1500mm from spindle to edge. See the floor spring size chart.

A worked example

A meeting-room door is 50mm timber, 150kg, 2400mm high and 1000mm wide, and it must hide its hinges. R-CC200 fits: 200kg on two hinges, a door of 45mm or more, and 1000mm wide. R-CC200J fits too, at 48mm. R-CC300 needs 62mm, so it does not fit. No height is printed for these hinges. At 2400mm, send us the door so we confirm whether a third hinge is needed, and where it goes.

If the same door should close by itself, it is beyond the hydraulic hinges. RY8006 stops at 100kg. A floor spring such as D-5063.150, rated 150kg at ≤1200mm, is the route to look at.

What should you write on the order?

  • Model, and hinges per door.
  • Door weight, height, width and thickness.
  • Frame material.
  • Material grade and finish.
  • For hydraulic models, the set: how many hydraulic and how many plain.

Open the selection tool:Concealed Hinge Selector

Questions buyers ask

How many hinges does a heavy door need?

Only RY8005 and RY8006 tie the count to door size, up to three hydraulic hinges on a door 2400mm high. For any other hinge, send us the door and we confirm the count.

What is the heaviest door a RAYEN hinge carries?

200kg on two hinges: R-CC200, R-CC200J, R-CC300 or EDA-40. Heavier doors go on a floor spring.

Does adding a third concealed hinge raise the load?

The concealed models are rated on two hinges only. A third can help a tall door, but we confirm that against the drawing rather than adding to the figure.

Models in this guide

See every model in this category

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